Hongcheng Machinery Processing Factory, Tai'an District, Tai'an City, based on domestic and foreign advanced technology and experience, successfully developed a new product through repeated trials - the fire door core panel production line. It is a major invention that realizes factory-based and large-scale assembly line production of fire door core panels. The fire door core panel production line is mainly composed of four parts: a fully automatic mixing and feeding system, an automatic door core panel forming machine, a fully automatic foaming device, and an automatic cutting system. It has the characteristics of large output per machine, low labor usage, and good product quality. It is the ideal solution for realizing The best choice for mechanized, standardized and large-scale production of fire door core panels. , System equipment introduction
) Fully automatic mixing system
Using automatic hoisting machine and computer automatic batching system, it can realize automatic proportioning and electronic measurement of light roasted powder, brine, modifier, etc., spiral material distribution, Blanking, accurate measurement, precise operation and control.
) Automatic door core panel forming machine
It adopts automatic multi-pass rolling, netting, and non-woven fabric board making. It is formed at one time, the board making speed is fast, the surface of the board is smooth and flat, the thickness is uniform, and the specifications are arbitrary. It has the characteristics of reasonable structural design, convenient production and operation, short molding cycle, high production efficiency and good product quality.
3) Fully automatic foaming device
Use anti-corrosion pumps and automatic metering devices to realize the automatic proportioning of foaming agent and water to prepare foaming liquid, and use a foaming machine to foam the foaming liquid , and then realize automatic metering and pumping of foam through an automatic metering device.
) Automatic cutting system
It adopts the combination of chain and cylinder and uses advanced computer control system to realize assembly line cutting. The specifications and sizes can be adjusted as needed, which can greatly improve the output and efficiency.
, technical parameters
Dimensions: length 3 width and height
Total installed power:
Panel making specifications: length, width and thickness 3~
Work efficiency: shift production
Production conditions (annual output 30,000)
Site: m2
Water consumption:
Electricity: total installed capacity
Labor: output requires labor
, product economy Benefit analysis
) Cost analysis
Taking the door core panel with a bulk density of ~/ as an example, the total cost is RMB/, including the raw material cost RMB/, labor cost RMB/, electricity cost RMB 3/, and equipment depreciation cost RMB/, Management fees and other expenses are RMB/.
) Market selling price
At present, the price of door core panels on the market is generally around RMB/$.
3) Profit analysis
Profit per cubic meter: yuan - yuan yuan
Annual profit: yuan/ten million yuan.
) Tax payment
If the ratio of corporate income tax is annual profit, then the income tax payable for the whole year is 10,000 yuan.
Shandong Taian perlite fire door core panel equipment lifting cylinder